YELLOW-JACKET-95780-TurboRecover-Oil-Less-Universal-Refrigerant-Recovery-System-logo.2

YELLOW JACKET 95780 TurboRecover Oil-Less Universal Refrigerant Recovery System

YELLOW-JACKET-95780-TurboRecover-Oil-Less-Universal-Refrigerant-Recovery-System-prodyuct-image

Thank you for selecting the YELLOW JACKET® TurboRecover™ Refrigerant Recovery Machine.
This unit has been designed to give the user fast, reliable, and easy to use refrigerant recovery of ARHI groups III, IV, and V refrigerants.
The unit’s unique 2-cylinder oil-less compressor is contained in a light weight, high impact, blow molded case.
The unit is ergonomically designed for easy user interface.
Only qualified personnel trained in the handling of refrigerants should operation this piece of equipment.
Working with refrigerants under pressures presents numerous safety risks and hazardous.
Read and understand this operator’s manual and all safety materials before using.
Failure to properly use this unit correctly can result in personal injury and/or equipment damage.

СЪДЪРЖАНИЕ НА КУТИЯТА

TurboRecover™ REFRIGERANT RECOVERY UNIT (95780) 10’ LOCKING POWER CORD 115V
Shoulder Strap.
Ръководство за бърз старт

TurboRecover™ w/TOS Parts Only (95782)
TOS Cord
TOS Shorting Plug

TurboRecover™ w/INT’L CORDS Only (95783)
10’ UK/EU/AU/NZ LOCKING POWER CORDS

ХАРАКТЕРИСТИКИ

  • Powerful 1.25 HP BLDC (Brushless DC) Motor driven Oil-less Compressor
  • Oil-less Piston Seal Design with long lasting piston seals
  • Simple user interface with High & Low Gauges
  • Easy access INLET and OUTLET ports
  • Easy access INLET port particle filter
  • Compact lightweight unit with robust cabinet
  • High Air Flow Fan with a Micro-channel Condenser to keep the unit running cool
  • Built in Purge (Self Clearing or Pump down) valves and procedure to prevent cross contamination
  • High Pressure 517 PSIG Cutout Switch
  • Индикатор за състоянието
  • Ignition Proof design tested and approved to ISA 12.12.01:2016 Ed.7

ОБЩИ ИНСТРУКЦИИ ЗА БЕЗОПАСНОСТ

  1. Know your equipment. Read and understand the operation manual and the labels affixed to this unit. Learn the applications and limitations, as well as the specific potential hazards of the TurboRecover™.
  2. Use the correct hoses. Use only hoses designed for handling of refrigerants. The hose should be the minimum length required for each job and equipped with a shut-off device (such as the compact ball valve) at the end to reduce the likelihood of refrigerant leaks to the atmosphere. For best performance we recommend using 3/8” hoses. YELLOW JACKET® hoses are made for almost every type of refrigerant. See your local distributor for more information.
  3. Ground all equipment. Plug the TurboRecover™ into a properly grounded receptacle using the appropriate plug.
  4. Ако захранващият кабел е повреден, it must be replaced by a cord assembly available from the manufacturer or distributor where purchased.
  5. Do not pressure test with compressed air. Some mixtures of air and refrigerant have been shown to be combustible at elevated pressures.
  6. Избягвайте опасна среда. To keep operator exposure to a minimum, use the TurboRecover™ only in areas with sufficient ventilation.
    Recovery should always be performed in well ventilated areas. Use the TurboRecover™ only in locations where mechanical ventilation (which provides at least four air changes per hour) is present or place the unit 18” above the floor during use.
    The TurboRecover™ should not be used near open containers of gasoline or any other flammable liquid. Do not allow refrigerants to come in contact with open flame. Refrigerant decomposition in flame results in phosgene gas. Breathing phosgene gas can be fatal.
  7. Always wear safety goggles and gloves. Personal protective equipment should be worn to protect operator from frostbite.
  8. Use caution when connecting or disconnecting. Improper usage may result in refrigerant burns (frostbite). If a major leak occurs, proceed immediately to a well-ventilated area.
  9. Disconnect recovery machine from power before servicing. An electrical shock hazard is present when the unit is disassembled.
  10. Repair damaged parts. Do not operate the TurboRecover™ if there is a defective part. Repair the unit to proper operating conditions before further use.
  11. Use recommended accessories. Follow the instructions that accompany all accessories. Improper use may damage equipment or create a hazard.
  12. Use the TurboRecover™ only with the proper refrigerants. (See specifications for a complete list of compatible refrigerants.)
  13. Operate the TurboRecover™ within the design parameters only. The TurboRecover™ was designed to operate within a temperature range of 32°F (0°C) to 120°F (49°C). Do not operate in a wet location.

Please read, follow, and understand the contents of this entire manual, with special attention given to Danger, Warning and Caution statements.

ЗА ИЗПОЛЗВАНЕ САМО ОТ ПРОФЕСИОНАЛНО ОБУЧЕНИ И СЕРТИФИЦИРАНИ ОПЕРАТОРИ. ПОВЕЧЕТО ЩАТИ, ДЪРЖАВИ И ДР. МОГАТ ДА ИЗИСКАТ ПОТРЕБИТЕЛЯТ ДА БЪДЕ ЛИЦЕНЗИРАН. МОЛЯ, ПРОВЕРЕТЕ СЕ ВЪВ ВАШАТА МЕСТНА ПРАВИТЕЛСТВЕНА АГЕНЦИЯ.

  • ОПАСНОСТ: The recovery tank used with this contains liquid refrigerant. Overfilling recovery tank may cause a violent rupture resulting in severe injury or even death. As a minimum, please use a scale to continuously monitor recovery tank weight.
  • ОПАСНОСТ: EXPLOSION RISK! This equipment can be used in Class I and Ii, Division 2 and Class Iii, Divisions 1 And 2 Hazardous (Classified) Locations. Technicians should be fully trained on services in this hazardous location.
  • ОПАСНОСТ: ELECTRICAL SHOCK HAZARD: Always disconnect power source when servicing this equipment.
  • ВНИМАНИЕ: Не използвайте оборудване в близост до разлят или отворен контейнер с бензин или други запалими вещества.
  • ВНИМАНИЕ: Всички маркучи могат да съдържат течен хладилен агент под налягане. Контактът с хладилен агент може да причини измръзване или други свързани наранявания. Носете подходящи лични предпазни средства като предпазни очила и ръкавици. Когато изключвате маркуча, моля, бъдете изключително внимателни.
  • ВНИМАНИЕ: TO REDUCE RISK OF FIRE: Avoid use of an extension cord because extension cord may overheat. If you must use an extension cord, use 12 awg минимум.
  • WARNING: Avoid breathing refrigerant vapors and lubricant vapors or mist. Breathing high concentration levels may cause heart arrhythmia, loss of consciousness, or even cause suffocation. Exposure may irritate eyes, nose, throat, and skin. Please read manufacturer’s Material Safety Data Sheet for further safety information on refrigerants and lubricants.
  • ВНИМАНИЕ: Уверете се, че всички предпазни устройства функционират правилно, преди да работите с оборудването.
  • ВНИМАНИЕ: To avoid cross contamination of refrigerant and potential leakage to the atmosphere, proper hoses and fittings should be used and checked for damage.
  • ВНИМАНИЕ: To avoid overfilling refrigerant tank, read and follow manufacturer’s recommended filling instructions for refrigerant being recovered.
  • ВНИМАНИЕ: This equipment is intended for use of one refrigerant at a time. Mixing of different refrigerants will cause your recovered supply of refrigerant to become contaminated.
  • ЗАБЕЛЕЖКА: Много е скъпо да се унищожат смесени или повредени хладилни агенти.

YELLOW-JACKET-95780-TurboRecover-Oil-Less-Universal-Refrigerant-Recovery-System-01

ИНСТРУКЦИИ ЗА БЕЗОПАСНОСТ СЪС ЗАПАЛИМ ХЛАДИЛЕН ФЕОН

По-долу са дадени допълнителни препоръки за безопасност при обслужване на HVAC&R оборудване, съдържащо запалими хладилни агенти. Тези инструкции не заменят съществуващите опасни професионални процедури или други местни, щатски и/или федерални разпоредби.
Technicians working on HVAC&R systems with flammable refrigerants should have detailed knowledge and skills in handling flammable refrigerants, personal protective equipment, refrigerant leak prevention, handling of cylinders, leak detection & monitoring, and proper disposal of contaminated refrigerants. Additional knowledge of legislation, regulations, and standards relating to flammable refrigerants may also be required. Check your local occupational safety codes.
The area of service should be marked as Temporary Hazardous or Flammable Zone. This will be a 3-meter (10 feet) perimeter around the HVAC&R equipment being serviced. No smoking signs or other hazardous zone signs should be posted. Local supervisor should be notified of the hazardous zone’s existence.

Следните са препоръчителни практики при обслужване на запалимо HVAC&R оборудване:

  • Flammable gas detector should be used to monitor the air in the Temporary Flammable Zone.
  • На сервизното място трябва да има пожарогасител със сух прах или CO2.
  • An ignition proof ventilation fan should be used to provide a minimum of 5 air changeovers per hour.
  • Ensure the HVAC&R equipment has been disconnected from electrical service.
  • Всички потенциални източници на запалване във временната запалима зона трябва да бъдат деактивирани.
  • При свързване на обслужващо оборудване като вакуумни помпи, везни, възстановителни устройства и т.н. към източник на захранване, връзката трябва да се направи извън периметъра на временната опасна зона.
  • A grounding strap must be used between the recovery unit’s metal INLET or OUTLET port and recovery tank’s unpainted metal fitting. The grounding strap is used to dissipate any static electricity build up that can occur, especially during recovery liquid.
  • Do not pull the system into a vacuum. Stop the recovery process at 0 PSIG, this is to prevent accidental recovery of air into the recovery tank.
  • Once the recovery process of the flammable refrigerant is complete, the HVAC&R system should be purged with 100% Nitrogen, do not use air.

ОПАСНОСТ – EXPLOSION RISK: Do not mix flammable refrigerants with air. All precautions must be taken to eliminate the mixing of air with flammable refrigerants, including monitoring the recovery cylinder of air or oxygen content.

БЕЗОПАСНОСТ НА ЦИЛИНДЪРА ЗА СЪХРАНЕНИЕ НА ХЛАДИЛЕН ФРЕОН

Check with your federal and/or state regulations on the proper vessel to store refrigerant. In the USA DOT CFR 40 is required when filling and transporting refrigerant storage vessels.
This unit is design to be used with 400 PSIG rated storage vessels. In the USA, this is denoted by a DOT rating of 4ABA400 or 4BW400.
When recovering or filling a refrigerant storage vessel, never fill beyond 80% of its water capacity (WC). Filling a tank at 70F to 90% and then putting it in a hot service van will cause the liquid to expand until it becomes 100% full. The hydrostatic force of the refrigerant could rupture the tank causing rapid venting or explosion. See illustration in Diagram 1 below.
To calculate the maximum weight of a storage tank you will need to get two ratings from the tank. One is WC (water capacity) and the other is TW (empty tank weight). The maximum tank weight (MTW) is calculated as follows:
MTW=.8 x WC + TW
Turn on the scale and tare to Zero. Place storage tank on scale. Read the weight. Compare that to the MTW calculated above. If the scale weight is below MTW, which is the amount of storage capacity you have in the tank. If the scale weight is above MTW, you have a tank that is overfilled.
If an overfill condition does exist on a storage tank, place in a cool area and transfer some of the refrigerant into another storage tank until the weight is below MTW.
Always use a calibrated scale to monitor the total weight of the tank when recovering or filling refrigerant into a storage tank.
Devices such as tank overfill floats should stop the recovery unit, but do not stop the flow of refrigerant to the storage tank.
If the scale or an overfill device does detect tank full condition, the recovery unit should be turned off and the storage tank valves closed.

YELLOW-JACKET-95780-TurboRecover-Oil-Less-Universal-Refrigerant-Recovery-System-08

СПЕЦИФИКАЦИИ

Модел TurboВъзстановяване
Хладилни AHRI740 Class III*
(120 – 169 PSIG при 105°F течно насищане)
R12, R134a, R401C, R406A, R500
AHRI740 Class VI*
(170 – 269 PSIG при 105°F течно насищане)
R22, R401A/B, R402B, R407C/D/E/F, R408A, R409A, R411A/B, R412A, R502, R509A
AHRI740 Class V*
(270 – 355 PSIG при 105°F течно насищане)
R402A, R404A, R407A/B, R410A/B, R507A
Захранване 100-240VAC 1ph 50/60Hz
Мощност на двигателя HP 1.25
Motor Type Безчетков DC с променлива скорост, 1200-3000 RPM
Максимален ток 14.0 amps
Тип компресор 2 Cylinder Oil-less Reciprocating, Air Cooled
High Pressure Cutout (Manual Reset) 517 PSIG
Диапазон на работната температура 32 ° F (0 ° C) до 120 ° F (49 ° C).
Размери 14.5 ”x 9.5” x 12.0 ”
Тегло 25.2 кг
ТЕХНИЧЕСКИ ДАННИ
TurboВъзстановяване ARHI740-2016 производителност Дата Сертифицирана by UL
охладителен Директна пара Final Recovery Vacuum Level Директна течност Push-Pull течност High Temp. Vapor Rate
R22 0.73 фунта/мин 10 inHg 9.22 фунта/мин 12.39 фунта/мин 0.71 фунта/мин
0.33 Kg/min 33.9 КПа 4.18 Kg/min 5.62 Kg/min 0.32 Kg/min
R134a 0.60 фунта/мин 10 inHg 6.64 фунта/мин 9.81 фунта/мин
0.27 Kg/min 33.9 КПа 3.01 Kg/min 4.45 Kg/min
R410a 0.73 фунта/мин 10 inHg 9.90 фунта/мин 14.15 фунта/мин
0.33 Kg/min 33.9 КПа 4.49 Kg/min 6.42 Kg/min
R32
ОФОРМЛЕНИЕ НА ЕДИНИТЕ

 

YELLOW-JACKET-95780-TurboRecover-Oil-Less-Universal-Refrigerant-Recovery-System-09

YELLOW-JACKET-95780-TurboRecover-Oil-Less-Universal-Refrigerant-Recovery-System-10

TurboRecover™ OPERATING GUIDE

DIRECT LIQUID/VAPOR RECOVERY
This is the most common method of recovery operation for HVAC&R systems containing less than 20 kg of refrigerant.
For larger systems PUSH-PULL LIQUID RECOVERY method can help speed up the process.
Liquid recovery is accomplished by connecting to the high-pressure system discharge service port (Liquid Port) side of the system being serviced.
Vapor recovery can be done by connecting to the system suction service port (low pressure) side of the system.
Because the TurboRecover™ is capable of recovering direct liquid, it is best to first recover all of the liquid, followed by the vapor.
This will make your job easier and faster.
The following are step by step instructions on how to operate the recovery unit in Direct Liquid or Vapor Recovery.

  1. Поставете резервоар за съхранение на хладилен агент върху кантар, за да определите текущото тегло на резервоара.
    ОПАСНОСТ: Make sure the storage tank has enough capacity for the recovery process. See refrigerant capacity and refrigerant storage tank safety guidelines.
  2. Connect refrigerant hoses as shown in diagram below.
  3. Open Refrigerant Storage tank’s vapor or liquid valve.
  4. Turn valve to RECOVER position
  5. Plug in the unit into 100-240VAC power source. The Indicator LED will flash GREEN.
  6. Push the START button. The Indicator LED will turn solid green.
    Monitor the electronic scale for weight gained during recovery and ensure the tank is not being overfilled. If approaching tank full conditions, push the Power Switch to OFF position and close tank valve. Replace tank with an empty one. Push the Power Switch to ON position to resume recovery operation.
  7. The unit will automatically shut off when the INLET pressure drops below 10” hg vacuum.
    The Indicator LED will turn solid RED. Turn selector valve CW to PURGE.
  8. When the unit shuts off, turn selector to OFF, secure the system and turn the machine OFF.

YELLOW-JACKET-95780-TurboRecover-Oil-Less-Universal-Refrigerant-Recovery-System-11

PURGE PROCEDURE

It is necessary to clear out the unit’s condenser of residual refrigerants.
The unit utilizes a purge or self-clearing feature.
Забележка: Failure to do this process will lead to cross-contaminated refrigerant.

  1. Once recovery is done, turn the RECOVER/CLOSE/PURGE valve to the PURGE position
  2. Натиснете бутона СТАРТ. Индикаторният светодиод ще свети непрекъснато в ЗЕЛЕНО.
  3. Следете манометъра INLET.
  4. The unit will automatically shut off when the internal condenser pressures drop below 10” hg vacuum. The Indicator LED will turn solid RED.
  5. Затворете всички клапани на резервоара, клапани на маркучите и вентили на уреда. Разкачете всички маркучи.
  6. Purge is now complete. The unit is ready for the next refrigerant.

LIQUID PUSH-PULL RECOVERY DIAGRAM

The LIQUID PUSH-PULL RECOVERY operation is used on large HVAC&R Systems contain more than 20KG of liquid refrigerant.
The unit must have an access valve that is located in the part of the system where liquid refrigerant is present.

The following are step by step instructions on how to operate the recovery unit in LIQUID PUSH-PULL RECOVERY.

  1. Поставете резервоар за съхранение на хладилен агент върху кантар, за да определите текущото тегло на резервоара.
    ОПАСНОСТ: Make sure the storage tank has enough capacity to recover the refrigerants.
    See Page 5 for Tank Capacity and safety issues on refrigerant storage tanks.
    ВНИМАНИЕ: Степента на възстановяване на течността може да бъде много бърза. Препълването на резервоар може да се случи доста бързо, ако устройството не се наблюдава правилно.
  2. Connect refrigerant hoses as shown in diagram below.
  3. Turn the OUTLET valve to OPEN. Open Refrigerant Storage tank valve.
  4. Завъртете RECOVER/PURGE на позиция PURGE
  5. Plug in the unit into 100-240VAC power source. The Indicator LED will flash GREEN.
  6. Натиснете бутона СТАРТ. Индикаторният светодиод ще свети непрекъснато в ЗЕЛЕНО. След като компресорът на уреда стартира, завъртете ВХОДЯЩИЯ вентил в положение ОТВОРЕНО.
    Следете електронния кантар за натрупаното тегло по време на възстановяване и се уверете, че резервоарът не е препълнен. Ако резервоарът се приближава до условия за пълен, натиснете бутона СТОП и затворете клапана на резервоара. Сменете резервоара с празен. Натиснете START, за да възобновите операцията по възстановяване.
  7. View the sight glass or monitor the scale to see if liquid refrigerant is no longer being pushed into the refrigerant storage tank. Close Tank Vapor Valve.
  8. Once the INLET pressure drops below 10” hg vac, the unit will automatically shut off and the Indicator LED will turn solid RED.
    LIQUID PUSH-PULL Recovery is now complete; proceed to Direct Vapor Recovery on page 7 to complete the recovery process.

YELLOW-JACKET-95780-TurboRecover-Oil-Less-Universal-Refrigerant-Recovery-System-11

РЪКОВОДСТВО ЗА ОТСТРАНЯВАНЕ НА НЕИЗПРАВНОСТИ

състояние Възможен Проблем Възможен Решение
Уредът няма да се ВКЛЮЧИ Уредът не е включен правилно или няма захранване в източника на захранване Проверете захранващия кабел, за да се уверите, че е включен правилно в източника на захранване и IEC входа
Дефектен превключвател на захранването или печатна платка Сменете дефектния електрически компонент
Recovery process is slow Clogged Filter Check INLET port filter, clean, or replace
Ядрото на клапана на системата, която се възстановява, не е натиснато напълно Проверете депресора на сърцевината на свързващите маркучи
Уплътненията на компресора са износени Ремонтирайте компресора, сменете уплътнението на буталото
Unit does not pull a vacuum Loose hose connections on Inlet Side Затегнете връзките на маркучите
Уплътненията на компресора са износени Ремонтирайте компресора, сменете уплътнението на буталото
Leak in HVAC/R system Find and repair leak in system
Unit running sluggish Ниско обемtage към единица Проверете захранването
Unit runs but shuts off after short time Restriction on discharge side tripping the high-pressure switch Check for restrictions
  1. Клапани на резервоара
  2. Schrader cores
Selector valve in correct position
Vacuum switch won’t reset Switch needs to reset Pressurize inlet port
RED Светодиод

код

вина посочен Възможен Решение
 

 

2 Мига

Само модел 95782
Tank Overfill Sensor has been activated
Tank overfill sensor has activated, recovery tank is full and needs to be replaced.
Tank overfill sensor cord not connected. Either connect to a recovery tank equipped with overfill sensor or install a shorting plug on the end of the Tank Overfill Sensor cord.
3 Мига High Pressure Switch has been activated Pressure on the discharge of the unit exceeded 517 PSIG. Check to make sure all valves in the discharge pathway are open. Once corrected, the pressure switch will reset.
Прекомерно налягане в резервоара за възстановяване. Сменете резервоара за възстановяване.
4 Мига Претоварване на двигателя Let cool down for 15 minutes and restart.
Механизмът на компресора е задръстен. Ще е необходим ремонт, за да се поправи компресорният механизъм.
5 Мига Нисък обемtage Открит Check to see if power source is in the range of the nameplate rating.
6 Мига Висок обемtage Открит Check to see if power source is in the range of the nameplate rating.
ЕЛЕКТРИЧЕСКА СХЕМА

TurboRecover™ Electrical Schematic – Universal Voltage

YELLOW-JACKET-95780-TurboRecover-Oil-Less-Universal-Refrigerant-Recovery-System-12

ЧАСТИ ЗА ЗАМЯНА
Част Брой Описание
95577 TurboВъзстановяване ПРЕЗРАМКА
95578 TurboВъзстановяване SUCTION SCREEN FILTER/FTG
95579 TurboВъзстановяване TETHERED CAPS
95580 TurboВъзстановяване IEC LOCKING POWER CORDS
95581 TurboВъзстановяване SELECTOR KNOB AND SCREW

TurboRecover™ w/TOS Parts Only (95782) 

Част Брой Описание
95582 TurboВъзстановяване 95782 TOS SHORTING CAP

ИНФОРМАЦИЯ ЗА ГАРАНЦИЯ

ЗАБЕЛЕЖКА: All units must be shipped to an authorized repair center for repair. If at any time after the warranty period you have problems with your YELLOW JACKET® recovery unit, call our technical service department for help in selecting the correct replacement parts, or to arrange for its repair at reasonable costs.
Ritchie Engineering guarantees YELLOW JACKET® products to be free of defective material and workmanship which could affect the life of the product when used for the purpose for which it was designed. Warranty does not cover items that have been altered, abused, or returned solely in need of field service maintenance.
The YELLOW JACKET® recovery system (UPC TurboRecover™) is covered by a one-year warranty for parts and labor. The warranty also allows for over-the-counter exchange, when applicable. To receive the over-the-counter exchange, call Ritchie Engineering Customer Service at (800) 769-8370 and get the required authorization number.
Failure to get the required authorization number could result in denial of the over-the-counter exchange.
The following exceptions will not be covered under this warranty: Recovery products that have been altered, misused, or improperly maintained.

The following must be done before returning unit:

  1. Call our technical service personnel at (800) 769-8370 to assess if the problem can be resolved over the phone.
  2. Obtain an RGA number from Ritchie Engineering for the return of the product.
  3. Fax a copy of the original invoice to (800) 322-8684.

Ritchie Engineering Company, Inc.
YELLOW JACKET® Products Division
10950 Hampshire Avenue South
Блумингтън, MN 55438
Електронна поща: custserv@yellowjacket.com
Webсайт: www.yellowjacket.com
Телефон: 800-769-8370
952-943-1333 INTL
Fax: 800-322-8684 952-943-1605 INTL

Документи / Ресурси

YELLOW JACKET 95780 TurboRecover Oil-Less Universal Refrigerant Recovery System [pdf] Ръководство на потребителя
95780, 95782, 95783, 95780 TurboRecover Oil-Less Universal Refrigerant Recovery System, 95780, TurboRecover Oil-Less Universal Refrigerant Recovery System, Oil-Less Universal Refrigerant Recovery System, Universal Refrigerant Recovery System, Refrigerant Recovery System, Recovery System

Препратки

Оставете коментар

Вашият имейл адрес няма да бъде публикуван. Задължителните полета са отбелязани *